One of the more common ways of getting a waterfall is to
buy one ready made, but if you've ever priced some of the moulded fiberglass waterfalls,
you'll know most don't come cheap. The ones we can usually afford are rather small as
well. Sometimes they are no more than miniature water slides, and must be positioned and
landscaped so they are sitting a few inches above the surface in order for water to
"fall" into the pond. Some people have the patience and talent for such
landscaping, but there are other ways to get a waterfall.
I chose a "home-made" approach. All you are doing is making a
few small pools, setting them up so they slightly overlap, and pumping pond water to the
top one. Each pool has a notched edge where the water drains out into the next, and then
back into the pond. The bottom of the basin is made of plywood, and the sides are made of
landscaping timbers. It took me (and another person) about 4 to 6 hours of construction
and the whole thing was ready to put up.
The first thing you must do is decide how big and what shape to make
the basins. Mine were a hexagonal shape, and had an outside diameter of about 32 inches.
This tells you how much material you need. Three-quarter inch plywood, which costs about
$35 per 4X8 sheet is fine. Depending on the size of basin you choose, you can get away
with 1/2". Landscaping timbers cost around $3, and are 8 feet long. Both can be found
at building supply stores. Although a mitre saw and a circular saw are the most efficient
tools for making the necessary cuts, all that is needed is a hand saw and a bevel to
achieve the same results. You don't necessarily need to waterproof or treat the wood,
since it will have a layer of plastic over it, but the pools will last longer if you do (4
to 5 years as opposed to 10+).
To find the angle at which to cut the timbers, take 360 degrees and
divide it by the number of sides your pools will have. Before making any cuts, decide how
long to make the sides. One thing I did was to cut out a paper hexagon the same size as
the basins beforehand, both to see how big they would really be, and to make sure I had
room to fit them where I wanted them.
Once you've decided on a length, (say, 20 inches), and a shape (say a
hexagon), cut the plywood as shown. Next, cut the timbers for the sides as shown in Figure
2 (use the angles for the shape you've chosen here).
You must also choose how deep to make the pools. I would recommend (if
you're using timbers) two layers, or 6 inches deep. One layer will make the basins more
like plates, three or more layers deep and they tend to get too big and heavy to handle.
Since the timbers have two flat sides, they are easily attached to the
plywood. It's best if you attach the bottom row from the bottom with 1.5 to 2 inch #8 or
#10 wood screws. To attach the second row, I drilled a small pilot hole through the top
timber and attached them to the bottom row with three-inch screws.

When you have everything together, cut a drain in the top of one side
in each basin. You can do this before or after assembly, since these basins (when properly
made) are very solid. The notch shape affects how the water falls. A downward sloping,
fan-shaped notch will spread the water out in a wide sheet, while a downward sloping
pointed notch will drain the water like milk flowing from a carton. An upward- sloped or
even level notch of any shape will only let water slop down the edge of the basin like an
over-flowed cup of water, which will rot the wood. Make sure the water flows over an
undercut edge such as the rim of the plastic or even a piece of tin under the metal, or
again it will slop down the front of the wood rather than flowing into the next pool. The
size of the notch depends on how fast the water is being pumped in, but starting with a
smaller notch and increasing it's size, if necessary, through trial and error worked for
me.
To waterproof the inside, all that is necessary is one layer of 6 mm
poly plastic stapled down or secured under a small strip of wood around the rim of the
basin. Six mm refers to the weight of the plastic, and you're safer with thicker plastic.
You'll have to replace it each year, but a small role of this plastic (several hundred
square feet) only costs about five or six dollars. Pond liner can be used too, but it is
expensive, plus you have to cut it in a shape and size to fit the basins. Even if you can
figure out the dimensions, more than likely you will have a lot of big folds and a tough
time getting it in.
When the basins are done, they must be set up so they drain into each
other and the pond. This can be done many ways, but if they're not flat on the ground (a
hill), make sure that they're sitting on something solid. Full of water, most will weigh
over 100 pounds. Mine were set on cinder blocks at varying heights. Because you have
separate units, the waterfall can be set up in many different ways and patterns. That's up
to you. Something you should do is make sure they are level so they drain where you want
them to, not all over the ground. You must be careful doing this as I have first-hand
experience in the mess you can make when the pools are not "level enough".
Make sure your pump can handle getting the water from the pond up to
the top of the falls without wearing it out. Once there, it can go through a filter, or
directly into the basin. I've got my filter at the top of the waterfall behind some potted
plants and a tree branch, where it isn't very obvious.
Depending on how far the water falls from basin to basin, a few drops
might splash out onto the ground. Such a small amount of water will evaporate before
making any mud, and is usually replaced by rain. To make the whole thing look better, you
can set potted plants around the rim of the basins. The plants are constantly being
watered by the splashing water, and give the waterfall a more natural look, particularly
if they have flowers.
The best asset of this kind of waterfall is that it can be changed
around very quickly and easily. The basins can be set far apart to be like a small stream,
or almost on top of each other for a vertical drop. Their numbers and size are also
flexible. The basins' size allows them to be movable, but they are solid enough not to
need additional landscaping or heavy rocks to keep them in place.